Introduction to connector harness components How to choose a connector shell?

An electronic wiring harness is an electrical connection device formed by multiple wires or conductors bundled together. It is mainly used to transmit electrical signals, power, or data signals from one device to another to realize the connection between circuits. Electronic wiring harnesses are often wrapped with insulating material to prevent shorts or other failures between wires.

Electronic wiring harnesses are widely used in various electronic equipment and systems, such as automobiles, computers, communication equipment, etc. They can combine lines of various functions and sizes to meet the needs of different devices. The design, manufacturing, and installation of electronic wiring harnesses require professional technology and equipment to ensure the stability and reliability of the wiring harness.

Electronic wire harnesses are increasingly used in modern society and play an important role in the development of various industries and fields. Therefore, understanding the basic knowledge of electronic wiring harnesses is very important for those engaged in related fields.

electronic wiring harness

Conductor

Electrical conductors need to be able to withstand certain conditions without corrosion or overheating, while also possessing high tensile strength to withstand mechanical stress. Copper is one of the most premium materials available due to its good conductive properties. However, since copper is susceptible to corrosion, various factors need to be considered when selecting electrical conductor materials.

Connector

Connectors can be used to connect different wires together while also being fixed into the system, or used temporarily so that they can be easily removed when parts need to be replaced.

Terminal

A terminal is a connection point at the end of a wire. Depending on the purpose and location, the terminal can be used as a connection point for another component, or a cover can be added.

Grommets

The purpose of the grommet assembly is to secure the wires and keep the system structured, thus helping the installation and maintenance of the product go more smoothly and seamlessly.

How to choose the housing of the connector harness assembly?

Users who are familiar with connectors know that generally, the wiring harness assembly of the connector and the shell of the device are placed together. However, after a period of use, some undesirable conditions may occur. To reduce external stimulation and avoid the occurrence of these adverse situations, we need to pay attention to some things when using the connector’s wiring harness assembly. Today, Plug World Network will introduce to you the characteristics of the housing that can prevent the occurrence of defects in the connector harness assembly.

1. Combine the connector harness assembly with the housing.

Generally speaking, the most basic chassis shape is designed with buckles. Especially in some cases where frequent repairs and replacement of connector harness components are required, the snap-on chassis can provide a good balance of strength and accessibility, making it easy to disassemble at any time.

2. Twist the connector harness assembly together to form a housing.

This type of housing is the best choice if your connector harness assembly rarely requires repair or replacement. First, in this case, the connector harness assembly is located in a space that does not need to be touched frequently. The harness is placed in a screw-connected housing, which significantly improves its security and makes external access more restricted.

3. Use ultrasonic welding of the housing to connect the connector harness assembly.

When it comes to protecting connector harness assemblies, nothing is safer and more robust than ultrasonic welded enclosures. The ultrasonically welded housing ensures that the cable is secure in any environment, even against tampering. The ultrasonic welding enclosure uses a method to completely enclose the cable harness so that the outside world cannot access the harness. This ultra-safe sealed enclosure is completely waterproof and will not be affected by any harsh environment. Therefore, this case offers the highest level of security and is the most preferred choice among security personnel. Therefore, if you want the connector harness assembly shell to have strong protective capabilities, an ultrasonic welding shell is one of the first choices.

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